{"id":42589,"date":"2026-11-11T11:11:20","date_gmt":"2026-11-11T10:11:20","guid":{"rendered":"https:\/\/www.i3s.es\/blog\/industrial-change-management-when-a-modification-should-trigger-a-risk-assessment\/"},"modified":"2026-11-11T12:46:31","modified_gmt":"2026-11-11T11:46:31","slug":"industrial-change-management-when-a-modification-should-trigger-a-risk-assessment","status":"publish","type":"post","link":"https:\/\/www.i3s.es\/en\/blog\/industrial-change-management-when-a-modification-should-trigger-a-risk-assessment\/","title":{"rendered":"Industrial Change Management: When a Modification Should Trigger a Risk Assessment"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"42589\" class=\"elementor elementor-42589 elementor-42559\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-8c8ceb7 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"8c8ceb7\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-5a1b813\" data-id=\"5a1b813\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-21ed380 elementor-widget elementor-widget-heading\" data-id=\"21ed380\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<p class=\"elementor-heading-title elementor-size-default\">Xabier Uriagereka<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c7568bf elementor-widget elementor-widget-text-editor\" data-id=\"c7568bf\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p> <\/p><p><span style=\"font-weight: 400;\">In an industrial facility, replacing a component, modifying equipment, or changing an operating condition are routine actions. They are part of maintenance, process improvement, and the evolution of the facilities.<\/span><\/p><p><span style=\"font-weight: 400;\">However, <\/span><b>a seemingly minor modification can introduce risks that did not exist under the original operating conditions<\/b><span style=\"font-weight: 400;\">.<\/span><\/p><p><span style=\"font-weight: 400;\">Let\u2019s imagine replacing a part with another one that has similar characteristics but is made of a different material. Although both parts appear to perform the same function, conditions such as temperature, pressure, or exposure to certain substances can affect their behavior differently.<\/span><\/p><p><span style=\"font-weight: 400;\">The problem does not necessarily lie in the change itself, but rather in failing to identify its potential consequences.<\/span><\/p><p><span style=\"font-weight: 400;\">This is where industrial change management, or <\/span><i><span style=\"font-weight: 400;\">Management of Change (MoC)<\/span><\/i><span style=\"font-weight: 400;\">takes on special importance here.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9d769cf elementor-widget elementor-widget-heading\" data-id=\"9d769cf\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">What is industrial change management?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-dfe3e5f elementor-widget elementor-widget-text-editor\" data-id=\"dfe3e5f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p> <\/p><p><span style=\"font-weight: 400;\">Industrial change management is a systematic process that enables <\/span><b>identify, evaluate, approve, and control changes that may affect the safety, operations, or performance of a facility<\/b><span style=\"font-weight: 400;\">.<\/span><\/p><p><span style=\"font-weight: 400;\">Its purpose is not to hinder technical interventions, but to ensure that relevant changes undergo the necessary reviews before being implemented.<\/span><\/p><p><span style=\"font-weight: 400;\">This involves determining what may be affected, what risks may be introduced, who should participate in the assessment, and what conditions must be met to authorize the modification.<\/span><\/p><p><span style=\"font-weight: 400;\">Within the SAP environment, these needs can be addressed using specialized solutions such as<\/span><a href=\"https:\/\/www.i3s.es\/en\/sap-solutions\/sap-ehsm\/\"> <span style=\"font-weight: 400;\">SAP EHS<\/span><\/a><span style=\"font-weight: 400;\">, which enable the integration of risk management with operational processes<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7ab1186 elementor-widget elementor-widget-heading\" data-id=\"7ab1186\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">When should a change be formally evaluated?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c9030ba elementor-widget elementor-widget-text-editor\" data-id=\"c9030ba\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"componentes-clave-de-sap-ehsm\"> <\/h2><p><span style=\"font-weight: 400;\">Not all modifications require the same procedure or the same level of evaluation.<\/span><\/p><p><span style=\"font-weight: 400;\">The key is to identify their criticality and determine whether they can alter the conditions under which an activity takes place.<\/span><\/p><p><span style=\"font-weight: 400;\">There are certain situations that should trigger, at a minimum, an initial review:<\/span><\/p><ul><li style=\"font-weight: 400;\" aria-level=\"1\"><b>Modifications to equipment or components:<\/b><span style=\"font-weight: 400;\"> replacements that introduce different materials, technical characteristics, or operating conditions.<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><b>Changes to operating parameters:<\/b><span style=\"font-weight: 400;\"> variations in pressure, temperature, capacity, speed, or process conditions.<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><b>Introduction of new substances:<\/b><span style=\"font-weight: 400;\"> modifications that may affect the safety of people, facilities, or the environment.<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><b>Changes to procedures:<\/b><span style=\"font-weight: 400;\"> new instructions for operation, maintenance, monitoring, or intervention.<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><b>Temporary or emergency modifications:<\/b><span style=\"font-weight: 400;\"> actions that require special attention to assess their consequences and conditions for reversal.<\/span><\/li><\/ul><p><span style=\"font-weight: 400;\">The presence of any of these factors does not necessarily mean that a complex procedure must be initiated. It means that it is advisable to determine whether the change could introduce significant risks.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-93ed64c elementor-widget elementor-widget-heading\" data-id=\"93ed64c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The initial assessment is the starting point<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-76d4be6 elementor-widget elementor-widget-text-editor\" data-id=\"76d4be6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"componentes-clave-de-sap-ehsm\"> <\/h2><p><span style=\"font-weight: 400;\">An effective change management system begins with a question: <\/span><b>What might happen if we implement this change?<\/b><\/p><p><span style=\"font-weight: 400;\">To answer this, it is necessary to have sufficient information about the proposed change and its potential effects.<\/span><\/p><p><span style=\"font-weight: 400;\">This initial review, which in many industrial settings is called <\/span><i><span style=\"font-weight: 400;\">screening<\/span><\/i><span style=\"font-weight: 400;\">, allows the change to be classified according to its nature, scope, and criticality.<\/span><\/p><p><span style=\"font-weight: 400;\">Based on this, the organization can decide whether the change requires further technical evaluation, the involvement of specialists, or specific authorizations.<\/span><\/p><p><span style=\"font-weight: 400;\">A minor change can be addressed through a simple procedure. A change with potentially critical consequences may require more in-depth assessments and the involvement of various departments.<\/span><\/p><p><b>The goal is to apply the appropriate level of control to each situation.<\/b><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-98cc873 elementor-widget elementor-widget-heading\" data-id=\"98cc873\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Who should participate in the evaluation?\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9aa8874 elementor-widget elementor-widget-text-editor\" data-id=\"9aa8874\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"componentes-clave-de-sap-ehsm\"> <\/h2><p><span style=\"font-weight: 400;\">Managing industrial change is not the sole responsibility of the Safety department.<\/span><\/p><p><span style=\"font-weight: 400;\">Depending on its nature, a change may require the involvement of Engineering, Maintenance, Operations, Industrial Safety, Environmental, or Purchasing.<\/span><\/p><p><span style=\"font-weight: 400;\">Each department brings a different and necessary perspective.<\/span><\/p><p><span style=\"font-weight: 400;\">Engineering can analyze the technical specifications; Maintenance, the installation conditions; Operations, the implications for operations; and Safety, the associated risks.<\/span><\/p><p><span style=\"font-weight: 400;\">Coordination is especially important when a change affects multiple departments and no single department has all the information needed to make a decision on its own.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-30e55e8 elementor-widget elementor-widget-heading\" data-id=\"30e55e8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">From Assessment to Change Management\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7c756d4 elementor-widget elementor-widget-text-editor\" data-id=\"7c756d4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"componentes-clave-de-sap-ehsm\"> <\/h2><p><span style=\"font-weight: 400;\">Identifying risks is just the beginning.<\/span><\/p><p><span style=\"font-weight: 400;\">Once the change has been evaluated, it is necessary to determine what actions need to be taken, who should authorize them, and how it will be verified that they have been completed.<\/span><\/p><p><span style=\"font-weight: 400;\">It is also essential to maintain records of the decisions made.<\/span><\/p><p><span style=\"font-weight: 400;\">This is precisely where change management processes can benefit from digitization: by facilitating coordination among those responsible, tracking activities, and ensuring the traceability of changes.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7eb78c8 elementor-widget elementor-widget-heading\" data-id=\"7eb78c8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Where should a company start?\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-60a4982 elementor-widget elementor-widget-text-editor\" data-id=\"60a4982\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"componentes-clave-de-sap-ehsm\"> <\/h2><p><span style=\"font-weight: 400;\">Before implementing new tools, it is a good idea to review how industrial changes are currently being managed.<\/span><\/p><p><span style=\"font-weight: 400;\">Some questions may be particularly helpful:<\/span><\/p><p><b>Do we have clear criteria for identifying a significant change? Do we know who is responsible for evaluating it? Can we verify which authorizations have been obtained? Do we have evidence of the actions taken?<\/b><\/p><p><span style=\"font-weight: 400;\">If the answers depend on specific individuals, emails, or scattered documents, there is likely room for improvement.<\/span><\/p><p><span style=\"font-weight: 400;\">At i3s, we help organizations analyze their industrial safety processes and identify how SAP solutions can contribute to more coordinated and traceable management.<\/span><\/p><p><b>Learn about our capabilities in<\/b><a href=\"https:\/\/youtu.be\/lRrqTNb7f3w\" rel=\"nofollow noopener\" target=\"_blank\"> <b>SAP Management of Change<\/b><\/a><b>.<\/b><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-05ea906 elementor-align-center elementor-widget elementor-widget-button\" data-id=\"05ea906\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-lg\" href=\"https:\/\/www.i3s.es\/en\/sap-solutions\/sap-ehsm\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">CONTACT I3S<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e27bc0a elementor-widget elementor-widget-heading\" data-id=\"e27bc0a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t<div class=\"elementor-element elementor-element-2ff3e7bb e-flex e-con-boxed e-con e-parent\" data-id=\"2ff3e7bb\" 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class=\"e-con-inner\">\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>A seemingly minor modification to an industrial facility can introduce significant risks to safety and operations. How can we identify which changes require a formal assessment? 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